E1 — Substructure repairs deep-dive Underpinning, pad & beam, mini-piles, resin

Methods, sequencing and the practical depth limits — when each technique applies and why mitigation comes first.

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EXPERT Subsidence · Further Knowledge · E1 of 6

When does substructure work get used?

Only when mitigation hasn't stopped continuing irreversible movement. If tree management or drain repair returns the building to monitoring stability, substructure work is unjustified. Get this triage right — the FOS will scrutinise it, and so will the recovery defendant if you go after a tree owner.

⚠️ Anti-heave precautions

If you're going through soils desiccated by trees that have been removed, the clay will re-wet and swell. Sleeves, slip membranes and compressible barriers between the new foundation and the soil are mandatory.

Method 1 — Traditional underpinning

Mass concrete foundation poured beneath the existing footing in 1.0–1.5 m hit-and-miss bays.

StepDetail
1Excavate to agreed depth (below tree roots / to firm strata)
2Clean foundation underside; install anti-heave precautions
3Pour mass concrete to within 75–100 mm of the existing footing
4Wait 24 hours for the concrete to cure and shrink
5Ram in dry pack (semi-dry sand-cement mix) into the 75–100 mm gap
6Wait 3 days before commencing the adjacent bay

Practical depth limit: ~2 m. Beyond that, Health & Safety shoring becomes uneconomic. Absolute limit ~4 m.

Method 2 — Pad & beam

Where firm strata is at depth and continuous mass concrete would be uneconomic.

Method 3 — Mini piles

TypeSuitable forNOT suitable for
Driven pilesLoose soils, fillDesiccated clays
Augered pilesFirm soils, deep stable strataLoose soils (collapse into hole)

Piles are only one part of the system — they support beams and slabs that transfer the building load. When passing through desiccated layers, an anti-heave sleeve is required.

Resin injection

An increasingly used alternative — geopolymer resin injected into the ground to raise, re-level and re-support the structure. Avoids excavation. Works best on granular soils with localised loss of bearing.

Source: Subsidence Handbook 4th Edition, Chapter 6 — Substructure Repairs.

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