Module 3 — Drains & Sewers

From site arrival to repair recommendation. Site investigation, CCTV, jetting pressures, leakage testing, condition grading and the defect-to-repair decision matrix.

The 7-step process

The DRB lays out a fixed sequence. Skipping a step often means the wrong repair gets specified.

StepOutputDRB ref
1. Assess responsibilityLiability for repair workPart 2
2. Site investigationGeneral site information3.2
3. Drain condition gradingStructural grade per drain3.3
4. Drain serviceabilityFunctioning correctly Y/N3.4
5. Identify need for repairRepair / replace / no work3.5
6. Causes of failureRoot cause3.6
7. Select repair techniqueRecommended method3.7

Three investigation types

TypeTriggerPressure test required?
ReactiveBlockage, flooding, smells, ratsNo — flow restoration first
SubsidenceBuilding structural problemsYes — leakage test required
GeneralHouse-purchase survey, follow-upOnly if CCTV indicates

⚠️ Jetting pressures — get this wrong and you damage the pipe

Most jetting rigs operate at pressures that damage plastics and pitch fibre pipes. The damage is often invisible on CCTV — it shows up later as small holes in the invert. Material identification first, pressure setting second.

Pipe materialMax pumping pressure(bar)(psi)
Clay / concrete / asbestos cement340 bar / 5000 psi3405000
Plastics180 bar / 2600 psi1802600
Pitch fibre100 bar / 1500 psi1001500
Unknown material100 bar / 1500 psi1001500
⚠️ The first pipe from a manhole isn't always the run material

It's common — especially with pitch fibre runs — to find that the first 1-2 pipes leading from a manhole are clay (laid as part of the manhole construction). Check the run material visually further down before deciding pressure.

Best-practice jetting

Leakage testing

Water 'drop' test

Acceptable leakage — Table 3.3

Diameter (mm)5-10 m10-20 m20-30 m
1000.2 L0.4 L0.6 L
1500.3 L0.6 L0.9 L
2000.4 L0.9 L1.3 L
2250.5 L0.9 L1.4 L

Air test (per BS EN 1610:2015)

Condition grades — A, B, C

The most important triage skill in the DRB. Get this right and the repair selection follows.

Grade A
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Sound — no leakage, structurally sound. Slight cracks/defects permitted. SRM grades 1 & 2.
Grade B
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Damaged but supporting — cracks/fractures observed BUT pipe still provides arching support. Some leakage may be present. SRM grade 3.
Grade C
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Failed — insufficient arching support. Total collapse / blockage likely in the future. SRM grades 4 & 5.
📐 The deformation thresholds
  • Rigid pipes (clay, concrete, AC): insufficient arching support when deformation >10% of diameter → Grade C
  • Non-rigid pipes (plastics, pitch fibre): insufficient arching support when deformation >20% of diameter → Grade C
  • Fully displaced joints (displacement ≥ wall thickness, code "JX") → Grade C

Serviceability checklist

A drain is serviceable if functioning correctly today AND likely to continue. ANY of these = unserviceable:

Repair selection — Table 3.6

Grade AGrade BGrade C
ServiceableNo repairNo repairExcavate & replace
UnserviceableNo repair*No-dig (CIPP/patch) preferred if arching intact, else excavateExcavate & replace

*Recurring blockage with no defect → unserviceable but treat the cause (gradient, FOG management) rather than re-line.

Repair techniques — quick reference

Excavate & replace
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Most common method. For Grade C, gullies B/C, drains too small, or where renovation impractical/uneconomic. Replacement = same standard as new drainage (Approved Doc H). Bedding per Table D.6.
CIPP lining
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Cured-in-place pipe. For Grade B drains with arching support — stabilises and prevents deterioration. Full-length (chamber-to-chamber) or part-length. Suitable for straight runs and swept bends.
Patch repair (CIPR)
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0.5-1 m typical. Localised defects. Patch must extend ≥100 mm each side of defect; ≥50 mm overlap across joints. No patches inside an undamaged barrel.
Reaming
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Pitch fibre only — prior to CIPP. After reaming the pipe must be Grade A or B; if Grade C, switch to pipe bursting.
Pipe bursting
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Drains in very poor condition. Replacement pipe inserted by ground displacement. Replacement must take full ground load like a new pipe — voids may be present at springings.
Rocker pipes
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At chamber/wall entries. Absorb differential settlement. Max 600 mm length. Clearance: 50 mm min, 150 mm max. Flexible packing.

Causes of failure — what to look for

CauseCCTV signature
Hoop overload (vehicle on shallow drain)Longitudinal cracks at 12, 3, 6, 9 o'clock
Beam failure (soft ground below)Circumferential crack
Bearing failure (point load)Cracks radiating from bearing point; or bulge in pitch fibre
Shear (chamber/wall settlement)Crack at structure-pipe boundary
Joint leakage washoutOpen displaced joints; soil visible in pipe
Tree rootsRoots through joint seals and cracks; ~4 bar forward growth, 8-13 bar lateral
Pitch fibre deteriorationBlistering, delamination, bulges, flow narrowing
Aggressive effluentSulphate-attacked concrete; solvent-degraded plastics

Pitch fibre + CIPP — special rules

Documentation — what must be retained

Every CIPP job needs a QC record. Retain for audit; supply to owner on request:

  1. CIPP system description
  2. Date
  3. Repair number / claim ref
  4. Homeowner name + address
  5. Lining thickness
  6. Drain diameter
  7. Lining length
  8. Resin name + batch number(s)
  9. Hardener name + batch number(s)
  10. Accelerator name + batch number(s) if used
  11. Mix ratio + proportions
  12. Ambient temperature (ambient cure)
  13. Cure temperature (hot cure)
  14. Cure time

CCTV recordings retained ≥3 months, available for audit.

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Knowledge check — Module 3

Q1. A site report shows pitch fibre pipework. The maximum jetting pressure is:

Q2. A CCTV survey shows a clay pipe with longitudinal cracks at 12, 3, 6 and 9 o'clock. Most likely cause?

Q3. A clay drain shows 12% deformation. WRc condition grade?

Q4. Air test maximum allowable head loss in 5 minutes:

Q5. A patch repair within an undamaged section of a pipe is:

Q6. CCTV recordings must be retained for at least:

Q7. Best-practice jetting works:

Q8. Rocker pipe maximum length:

Q9. A reactive investigation. Drain blocks once, blockage cleared by rodding, no risk of property damage. WRc says:

Q10. A fully-displaced joint (displacement ≥ wall thickness):

Q11. Pitch fibre re-rounding before CIPP — install window:

Q12. The water 'drop' test. A 150 mm pipe, 15 m long. Acceptable leakage in 10 minutes is approximately:

Q13. A clay pipe is in Grade B and serviceable, in a general (non-subsidence) investigation. WRc recommendation?

Q14. The minimum flexural modulus for a polyester resin CIPP lining installed on pitch fibre host is:

Q15. A subsidence investigation finds a Grade B drain that fails the leakage test. WRc recommendation?

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